Chevrolet Trax: Rear side door outer panel replacement
Special Tools
- BO-6392 Flanging Tool Kit
- BO-6396 Bonding Pliers
For equivalent regional tools, refer to Special Tools.
NOTE: According to different corrosion warranties, only the
regional mandatory joining
methods are allowed.
Removal Procedure
WARNING: Refer to Glass and Sheet Metal Handling Warning .
- Disable the SIR System. Refer to SIR Disabling and Enabling .
- Disconnect the negative battery cable. Refer to Battery Negative Cable
Disconnection and
Connection .
- Remove the rear side door. Refer to Rear Side Door Replacement .
- Remove the rear side door outside handle. Refer to Rear Side Door
Outside Handle Replacement .
- Remove the sealers and anti-corrosion materials from the repair area, as
necessary. Refer to Anti-
Corrosion Treatment and Repair (Base)
![Fig. 89: Grinding Edges Of Rear Side Door Outer Panel](images/manuals/4484/index593(2).gif)
Fig. 89: Grinding Edges Of Rear Side Door Outer Panel
- Grind the edges of the rear side door outer panel (1) to separate the
outer door panel from the door shell.
![Fig. 90: Rear Side Door Outer Door Panel](images/manuals/4484/index594(1).gif)
Fig. 90: Rear Side Door Outer Door Panel
- Remove the rear side door outer door panel (1).
- Remove the sealers and anti-corrosion materials from the repair area, as
necessary. Refer to Anti-
Corrosion Treatment and Repair (Base) .
- Straighten the edges of the door shell.
Installation Procedure
- Align the rear side door outer panel.
- Verify the fit of the rear side door outer panel.
![Fig. 92: Rear Side Door Outer Door Panel Hem Flanges](images/manuals/4484/index595.jpg)
Fig. 92: Rear Side Door Outer Door Panel Hem Flanges
- Continue to hammer in stages along the hem flanges (1).
- Apply the sealers and anti-corrosion materials to the repair area, as
necessary. Refer to Anti-Corrosion
Treatment and Repair (Base) .
- Install the rear side door outside handle. Refer to Rear Side Door
Outside Handle Replacement .
- Install the rear side door. Refer to Rear Side Door Replacement .
- Paint the repaired area. Refer to Basecoat/Clearcoat Paint Systems .
- Install all related panels and components.
- Connect the negative battery cable. Refer to Battery Negative
Cable Disconnection and Connection .
- Enable the SIR system. Refer to SIR Disabling and Enabling
READ NEXT:
Removal Procedure
WARNING: Refer to Approved Equipment for Collision Repair Warning .
WARNING: Refer to Glass and Sheet Metal Handling Warning .
Disable the SIR system. Refer to SIR Disabling and En
Removal Procedure
WARNING: Refer to Approved Equipment for Collision Repair Warning .
WARNING: Refer to Glass and Sheet Metal Handling Warning
Disable the SIR system. Refer to SIR Disabling and Enab
NOTE: According to different corrosion warranties, only the
regional mandatory joining
methods are allowed.
Removal Procedure
WARNING: Refer to Approved Equipment for Collision Repair Warning .
WARNI
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