Chevrolet Trax: Rear wheelhouse outer panel replacement
Removal Procedure
WARNING: Refer to Approved Equipment for Collision Repair Warning .
WARNING: Refer to Glass and Sheet Metal Handling Warning
- Disable the SIR system. Refer to SIR Disabling and Enabling .
- Disconnect the negative battery cable. Refer to Battery Negative Cable
Disconnection and
Connection .
- Remove all related panels and components.
- Repair as much of the damage as possible to factory specifications.
Refer to Dimensions - Body (Opel,
Encore), Dimensions - Body (Trax).
- Remove the sealers and anti-corrosion materials from the repair area, as
necessary. Refer to Anti-
Corrosion Treatment and Repair (Base) .
- Locate and mark all the necessary factory welds of the rear wheelhouse
outer panel.
Fig. 99: Drilling Welds From Rear Wheelhouse Outer Panel
- Drill all factory welds (1). Note the number and location of welds for
installation of the service assembly.
Fig. 100: Rear Wheelhouse Outer Panel
- Remove the damaged rear wheelhouse outer panel (1).
Installation Procedure
- Align the rear wheelhouse outer panel.
Fig. 101: Drilling Plug Weld Holes
- Drill a 8 mm (5/16 in) holes for plug welding along the edges of the
quarter outer panel (1) as noted from
the original panel.
- Clean and prepare the attaching surfaces for welding.
Fig. 102: Rear Wheelhouse Outer Panel
- Position the rear wheelhouse outer panel on the vehicle (1).
- Verify the fit of the rear wheelhouse outer panel.
- Clamp the rear wheelhouse outer panel into position.
Fig. 103: Plug Welding Rear Wheelhouse Outer Panel
- Plug the weld accordingly (1).
- Apply the sealers and anti-corrosion materials to the repair area, as
necessary. Refer to Anti-Corrosion
Treatment and Repair (Base) .
- Paint the repaired area. Refer to Basecoat/Clearcoat Paint Systems .
- Install all related panels and components.
- Connect the negative battery cable. Refer to Battery Negative Cable
Disconnection and Connection .
- Enable the SIR system. Refer to SIR Disabling and Enabling .
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NOTE: According to different corrosion warranties, only the
regional mandatory joining
methods are allowed.
Removal Procedure
WARNING: Refer to Approved Equipment for Collision Repair Warning .
WARNI
Removal Procedure
WARNING: Refer to Approved Equipment for Collision Repair Warning .
WARNING: Refer to Glass and Sheet Metal Handling Warning .
Disable the SIR System. Refer to SIR Disabling and En
Removal Procedure
WARNING: Refer to Approved Equipment for Collision Repair Warning .
WARNING: Refer to Glass and Sheet Metal Handling Warning .
NOTE: The center pillar upper stiffener is made of Dual
SEE MORE:
Driver Information Center (DIC)
If equipped, the DIC displays
information about your vehicle.
It also displays warning messages if
a system problem is detected. See
Vehicle Messages on page 5-25. All
messages appear in the DIC display
in the instrument cluster. See Trip
Computer and Vehicle
Message
Paint thickness gauges measure the total thickness of the vehicle finish. It
is important to accurately measure the
thickness of the finish on each vehicle as the thickness of the finish will vary
on each vehicle. Use a paint gauge
before the sanding process in order to accurately measure how much