Chevrolet Trax: DTC P0480 OR P0481 (2H0): Cooling fan relay 1/2 control circuit
Diagnostic Instructions
- Perform the Diagnostic System Check - Vehicle prior to using this
diagnostic procedure.
- Review Strategy Based Diagnosis for an overview of the diagnostic
approach.
- Diagnostic Procedure Instructions provides an overview of each
diagnostic category.
DTC Descriptors
DTC P0480
Cooling Fan Relay 1 Control Circuit
DTC P0481
Cooling Fan Relay 2 Control Circuit
Diagnostic Fault Information
Circuit/System Description
The engine cooling fan system is composed of one cooling fan, 2 relays, the
engine control module (ECM), and
the associated wiring. The cooling fan assembly includes 1 resistor mounted in
the cooling fan shroud. This
combination of components enables the ECM to operate the cooling fan at 2 speeds
using two fan control
circuits. The ECM activates the applicable relay by grounding the control
circuit with a solid state device called
a driver. Each driver is equipped with a feedback circuit that is pulled-up to a
voltage. The ECM can determine
if the control circuit is open, shorted to ground, or shorted to a voltage by
monitoring the feedback voltage. The
ECM will operate the cooling fan at either Low or High speed based on the
cooling requirements.
Conditions for Running the DTC
- The ignition voltage is 11-18 volts.
- The engine speed is 400 RPM or greater.
- The ECM has commanded the output driver ON and OFF at least once during
the ignition cycle.
- The DTCs run continuously when the conditions above are met.
Conditions for Setting the DTC
The commanded state of the ECM driver and the actual state of the control
circuit do not match for greater than
5 seconds.
Action Taken When the DTC Sets
DTCs P0480 and P0481 are Type C DTCs.
Conditions for Clearing the MIL/DTC
DTCs P0480 and P0481 are Type C DTCs.
Diagnostic Aids
- The ECM has the capability of providing command to the fan relays even
when a scan tool output control
is being used. Always refer to the fan control command parameters on the
scan tool to know which fans
are being commanded ON by the ECM.
- The scan tool cooling fan output control operates as follows:
- Cooling Fan Relay 1 operates the fan at low speed
- Cooling Fan Relay 2 operates the fan at a high speed
- When disconnecting or removing fuses and relays from a fuse block,
always inspect the component
electrical terminals for corrosion and the correct orientation in the fuse
block. Test the mating electrical
terminals for tightness.
Reference Information
Schematic Reference
Engine Heating/Cooling Schematics (Encore), Engine Heating/Cooling
Schematics (Trax)
Connector End View Reference
WIRING SYSTEMS AND POWER MANAGEMENT - COMPONENT CONNECTOR END VIEWS -
INDEX - ENCORE WIRING SYSTEMS AND POWER MANAGEMENT - COMPONENT
CONNECTOR END VIEWS - INDEX - TRAX
Electrical Information Reference
- Electrical Center Identification Views (Encore) , Electrical
Center Identification Views (Trax)
Description and Operation
Cooling Fan Description and Operation (LUJ or LUV), Cooling Fan
Description and Operation (2H0)
Electrical Information Reference
- Circuit Testing
- Connector Repairs
- Testing for Intermittent Conditions and Poor Connections
- Wiring Repairs
DTC Type Reference
Powertrain Diagnostic Trouble Code (DTC) Type Definitions (LUV)
Scan Tool Reference
Control Module References for scan tool information
Circuit/System Verification
- Ignition ON.
- Verify an audible click is heard or felt from each cooling fan relay
when commanding the cooling fan ON
and OFF with a scan tool.
- If a click is not heard or felt at each of the relays
Refer to Circuit/System Testing.
- If a click is heard or felt at each of the relays
- Operate the vehicle within the Conditions for Running the DTC. You may
also operate the vehicle within
the conditions that you observed from the Freeze Frame/Failure Records data.
- Verify the DTC does not set.
Refer to Circuit/System Testing.
- All OK.
Circuit/System Testing
- Ignition OFF, disconnect the cooling fan relays listed below:
- KR20C Cooling Fan Low Speed Relay
- KR20D Cooling Fan High Speed Relay
NOTE:
The following test must be performed on each of the relay coil ignition
circuits.
- Ignition ON, verify that a test lamp illuminates between the relay coil
ignition circuit terminal listed
below and ground:
- KR20C Cooling Fan Low Speed Relay terminal 85
- KR20D Cooling Fan High Speed Relay terminal 85
- If the test lamp does not illuminate and the circuit fuse is good
- Ignition OFF, remove the test lamp.
- Test for less than 2 ohms in the ignition circuit of the appropriate
cooling fan relay, end to end.
- If 2 ohms or greater, repair the open/high resistance in the circuit.
- If less than 2 ohms, verify the fuse is not open and there is voltage at
the fuse.
- If the test lamp does not illuminate and the circuit fuse is open
- Ignition OFF, remove the test lamp.
- Test for infinite resistance between the relay coil ignition circuits
listed below and ground:
- KR20C Cooling Fan Low Speed Relay terminal 85
- KR20D Cooling Fan High Speed Relay terminal 85
- If less than infinite resistance, repair the short to ground in the
circuit.
- If infinite resistance, test all of the appropriate relays for a shorted
condition and replace as
necessary.
- If the test lamp illuminates
- Ignition OFF, remove the test lamp, ignition ON.
NOTE: The following
tests must be performed on the two fan relay control
circuits.
- Connect a DMM, set on the diode setting, between a control circuit
terminal listed below and ground:
- KR20C Cooling Fan Low Speed Relay terminal 86
- KR20D Cooling Fan High Speed relay terminal 86
- Verify the DMM reading is greater than 2.5 V or displays O.L.
- Ignition OFF, disconnect the X1 harness connector at the K20 Engine
Control Module.
- Test for infinite resistance between the appropriate relay coil control
circuit and ground
- If less than infinite resistance, repair the short to ground on the
circuit.
- If infinite resistance, replace the K20 Engine Control Module.
- If greater than 2.5 V or displays O.L.
NOTE: The following
test must be performed on the two fan relay circuits.
- Verify the DMM reading is less than 1 V when commanding the Cooling Fan
Relays ON with a scan
tool.
- Ignition OFF, disconnect the X1 harness connector at the K20 Engine
Control Module, ignition
ON.
- Test for less than 1 V between the appropriate cooling fan relay control
circuit and ground.
- If 1 V or greater, repair the short to voltage on the circuit.
- If less than 1 V.
- Ignition OFF.
- Test for less than 2 ohms in the appropriate cooling fan relay control
circuit end to end.
- If 2 ohms or greater, repair the open/high resistance in the circuit.
- If less than 2 ohms, replace the K20 Engine Control Module.
- If less than 1 V
- Test or replace the appropriate cooling fan relay.
Component Testing
- Ignition OFF.
- Disconnect a cooling fan relay.
- Test for 70-110 ohms between terminals 85/2 and 86/1.
- If less than 70 ohms or greater than 110 ohms
Replace the cooling fan relay.
- Test for infinite resistance between following terminals:
- 30/3 and 86/1
- 30/3 and 87/5
- 30/3 and 85/2
- 85/2 and 87/5
- If less than infinite resistance
Replace the cooling fan relay.
- Install a 20 A fused jumper wire between relay terminal 85/2 and 12 V.
- Install a jumper wire between relay terminal 86/1 and ground.
- Test for less than 2 ohms between terminals 30/3 and 87/5.
Replace the cooling fan relay.
- All OK.
Repair Instructions
Perform the Diagnostic Repair Verification after completing the repair.
- Relay Replacement (Within an Electrical Center) , Relay Replacement (Attached
to Wire Harness)
- Control Module References for ECM replacement, programming, and setup
READ NEXT:
Diagnostic Instructions
Perform the Diagnostic System Check - Vehicle prior to using this
diagnostic procedure.
Review Strategy Based Diagnosis for an overview of the diagnostic
approach.
Diag
Diagnostic Instructions
Perform the Diagnostic System Check - Vehicle prior to using this
diagnostic procedure.
Review Strategy Based Diagnosis for an overview of the diagnostic
approach.
Diag
Diagnostic Instructions
Perform the Diagnostic System Check - Vehicle prior to using this
diagnostic procedure.
Review Strategy Based Diagnosis for an overview of the diagnostic
approach.
Diag
SEE MORE:
Diagnostic Instructions
Perform the Diagnostic System Check - Vehicle prior to using this
diagnostic procedure.
Review Strategy Based Diagnosis for an overview of the diagnostic
approach.
Diagnostic Procedure Instructions provides an overview of each
diagnostic category.
Diagnostic Fault
Repair instructions
SPECIFICATIONS
FASTENER TIGHTENING SPECIFICATIONS
Fastener Tightening Specifications
REPAIR INSTRUCTIONS
FRONT BUMPER FASCIA ENERGY UPPER ABSORBER REPLACEMENT
Fig. 1: Front Bumper Fascia Energy Upper Absorber
Front Bumper Fascia Energy Upper Absorber Replacement
FRONT BUMPE