Chevrolet Trax Owners & Service Manuals

Chevrolet Trax: Clutch actuator cylinder pipe replacement (D16)

Chevrolet Trax (2013-2022) Workshop Manual / Transmission / Clutch / Repair instructions / Clutch actuator cylinder pipe replacement (D16)

Removal Procedure

  1. Remove the transmission. Refer to Transmission Replacement .

Fig. 23: Actuator Cylinder Pipe Connector Elbow And Clip
Fig. 23: Actuator Cylinder Pipe Connector Elbow And Clip

  1. Remove the clutch actuator cylinder pipe connector elbow clip (1) from the clutch actuator elbow.
  2. Remove the connector elbow (2) from the clutch actuator cylinder pipe end.

NOTE: Release the fastening sleeve key (arrows) using a screwdriver or equivalent to remove the fastening sleeve.

  1. Remove the fastening sleeve (3) from the transmission housing and clutch actuator cylinder pipe.

Fig. 24: Clutch Actuator Cylinder And Bolts
Fig. 24: Clutch Actuator Cylinder And Bolts

  1. Remove the clutch actuator cylinder pipe clip (1).
  2. Remove the 3 clutch actuator cylinder bolts (2).

Fig. 25: Clutch Actuator Cylinder And Pipe
Fig. 25: Clutch Actuator Cylinder And Pipe

  1. Remove the clutch actuator cylinder (1) and the clutch actuator cylinder pipe (2) at the same time.

NOTE: Discard the clutch actuator cylinder seal.

  1. Remove the seal (3).

Installation Procedure

  1. Clean the 3 clutch actuator cylinder threaded holes in the transmission housing.

Fig. 26: Clutch Actuator Cylinder And Pipe
Fig. 26: Clutch Actuator Cylinder And Pipe

  1. Install a NEW clutch actuator cylinder seal (3).
  2. Install the clutch actuator cylinder (1) and clutch actuator cylinder pipe (2).

Fig. 27: Clutch Actuator Cylinder And Bolts
Fig. 27: Clutch Actuator Cylinder And Bolts

CAUTION: Refer to Fastener Caution .

  1. Install the 3 clutch actuator cylinder bolts (2) and tighten to 8 (71 lb in).
  2. Install the clutch actuator cylinder pipe clip (1).

Fig. 28: Actuator Cylinder Pipe Connector Elbow And Clip
Fig. 28: Actuator Cylinder Pipe Connector Elbow And Clip

  1. Install the fastening sleeve (3) to the transmission housing and clutch actuator cylinder pipe.
  2. Install the clutch actuator cylinder pipe connector elbow (2) to the clutch actuator cylinder pipe end.
  3. Install the connector elbow clip (1).
  4. Install the transmission. Refer to Transmission Replacement

CLUTCH ACTUATOR CYLINDER PIPE REPLACEMENT (M20/M32)

Removal Procedure

  1. Remove the transmission. Refer to Transmission Replacement .

Fig. 29: Clutch Actuator Cylinder Pipe Connector Elbow, Clip And Fastening Sleeve
Fig. 29: Clutch Actuator Cylinder Pipe Connector Elbow, Clip And Fastening Sleeve

  1. Remove the clutch actuator cylinder pipe connector elbow clip (1) from the clutch actuator elbow.
  2. Remove the connector elbow (2) from the clutch actuator cylinder pipe end.

NOTE: Release the fastening sleeve key (arrows) using a screwdriver or equivalent to remove the fastening sleeve.

  1. Remove the fastening sleeve (3) from the transmission housing and clutch actuator cylinder pipe.

Fig. 30: Clutch Actuator Cylinder Bolts
Fig. 30: Clutch Actuator Cylinder Bolts

  1. Remove the 3 clutch actuator cylinder bolts (1).

Fig. 31: Clutch Actuator Cylinder, Pipe And Seal
Fig. 31: Clutch Actuator Cylinder, Pipe And Seal

  1. Remove the clutch actuator cylinder (1) and the clutch actuator cylinder pipe (2) at the same time.

NOTE: Discard the clutch actuator cylinder seal.

  1. Remove the seal (3).

Installation Procedure

  1. Clean the 3 clutch actuator cylinder threaded holes in the transmission housing.

Fig. 32: Clutch Actuator Cylinder, Pipe And Seal
Fig. 32: Clutch Actuator Cylinder, Pipe And Seal

  1. Install a NEW clutch actuator cylinder seal (3).
  2. Install the clutch actuator cylinder (1) and clutch actuator cylinder pipe (2).

Fig. 33: Clutch Actuator Cylinder Bolts
Fig. 33: Clutch Actuator Cylinder Bolts

CAUTION: Refer to Fastener Caution .

  1. Install the 3 clutch actuator cylinder bolts (1) and tighten to 6 (53 lb in).

Fig. 34: Clutch Actuator Cylinder Pipe Connector Elbow, Clip And Fastening Sleeve
Fig. 34: Clutch Actuator Cylinder Pipe Connector Elbow, Clip And Fastening Sleeve

  1. Install the fastening sleeve (3) to the transmission housing and clutch actuator cylinder pipe.
  2. Install the clutch actuator cylinder pipe connector elbow (2) to the clutch actuator cylinder pipe end.
  3. Install the connector elbow clip (1).
  4. Install the transmission. Refer to Transmission Replacement .

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