Chevrolet Trax Owners & Service Manuals

Chevrolet Trax: Clutch actuator cylinder pipe replacement (D16)

Chevrolet Trax (2013-2022) Workshop Manual / Transmission / Clutch / Repair instructions / Clutch actuator cylinder pipe replacement (D16)

Removal Procedure

  1. Remove the transmission. Refer to Transmission Replacement .

Fig. 23: Actuator Cylinder Pipe Connector Elbow And Clip
Fig. 23: Actuator Cylinder Pipe Connector Elbow And Clip

  1. Remove the clutch actuator cylinder pipe connector elbow clip (1) from the clutch actuator elbow.
  2. Remove the connector elbow (2) from the clutch actuator cylinder pipe end.

NOTE: Release the fastening sleeve key (arrows) using a screwdriver or equivalent to remove the fastening sleeve.

  1. Remove the fastening sleeve (3) from the transmission housing and clutch actuator cylinder pipe.

Fig. 24: Clutch Actuator Cylinder And Bolts
Fig. 24: Clutch Actuator Cylinder And Bolts

  1. Remove the clutch actuator cylinder pipe clip (1).
  2. Remove the 3 clutch actuator cylinder bolts (2).

Fig. 25: Clutch Actuator Cylinder And Pipe
Fig. 25: Clutch Actuator Cylinder And Pipe

  1. Remove the clutch actuator cylinder (1) and the clutch actuator cylinder pipe (2) at the same time.

NOTE: Discard the clutch actuator cylinder seal.

  1. Remove the seal (3).

Installation Procedure

  1. Clean the 3 clutch actuator cylinder threaded holes in the transmission housing.

Fig. 26: Clutch Actuator Cylinder And Pipe
Fig. 26: Clutch Actuator Cylinder And Pipe

  1. Install a NEW clutch actuator cylinder seal (3).
  2. Install the clutch actuator cylinder (1) and clutch actuator cylinder pipe (2).

Fig. 27: Clutch Actuator Cylinder And Bolts
Fig. 27: Clutch Actuator Cylinder And Bolts

CAUTION: Refer to Fastener Caution .

  1. Install the 3 clutch actuator cylinder bolts (2) and tighten to 8 (71 lb in).
  2. Install the clutch actuator cylinder pipe clip (1).

Fig. 28: Actuator Cylinder Pipe Connector Elbow And Clip
Fig. 28: Actuator Cylinder Pipe Connector Elbow And Clip

  1. Install the fastening sleeve (3) to the transmission housing and clutch actuator cylinder pipe.
  2. Install the clutch actuator cylinder pipe connector elbow (2) to the clutch actuator cylinder pipe end.
  3. Install the connector elbow clip (1).
  4. Install the transmission. Refer to Transmission Replacement

CLUTCH ACTUATOR CYLINDER PIPE REPLACEMENT (M20/M32)

Removal Procedure

  1. Remove the transmission. Refer to Transmission Replacement .

Fig. 29: Clutch Actuator Cylinder Pipe Connector Elbow, Clip And Fastening Sleeve
Fig. 29: Clutch Actuator Cylinder Pipe Connector Elbow, Clip And Fastening Sleeve

  1. Remove the clutch actuator cylinder pipe connector elbow clip (1) from the clutch actuator elbow.
  2. Remove the connector elbow (2) from the clutch actuator cylinder pipe end.

NOTE: Release the fastening sleeve key (arrows) using a screwdriver or equivalent to remove the fastening sleeve.

  1. Remove the fastening sleeve (3) from the transmission housing and clutch actuator cylinder pipe.

Fig. 30: Clutch Actuator Cylinder Bolts
Fig. 30: Clutch Actuator Cylinder Bolts

  1. Remove the 3 clutch actuator cylinder bolts (1).

Fig. 31: Clutch Actuator Cylinder, Pipe And Seal
Fig. 31: Clutch Actuator Cylinder, Pipe And Seal

  1. Remove the clutch actuator cylinder (1) and the clutch actuator cylinder pipe (2) at the same time.

NOTE: Discard the clutch actuator cylinder seal.

  1. Remove the seal (3).

Installation Procedure

  1. Clean the 3 clutch actuator cylinder threaded holes in the transmission housing.

Fig. 32: Clutch Actuator Cylinder, Pipe And Seal
Fig. 32: Clutch Actuator Cylinder, Pipe And Seal

  1. Install a NEW clutch actuator cylinder seal (3).
  2. Install the clutch actuator cylinder (1) and clutch actuator cylinder pipe (2).

Fig. 33: Clutch Actuator Cylinder Bolts
Fig. 33: Clutch Actuator Cylinder Bolts

CAUTION: Refer to Fastener Caution .

  1. Install the 3 clutch actuator cylinder bolts (1) and tighten to 6 (53 lb in).

Fig. 34: Clutch Actuator Cylinder Pipe Connector Elbow, Clip And Fastening Sleeve
Fig. 34: Clutch Actuator Cylinder Pipe Connector Elbow, Clip And Fastening Sleeve

  1. Install the fastening sleeve (3) to the transmission housing and clutch actuator cylinder pipe.
  2. Install the clutch actuator cylinder pipe connector elbow (2) to the clutch actuator cylinder pipe end.
  3. Install the connector elbow clip (1).
  4. Install the transmission. Refer to Transmission Replacement .

    READ NEXT:

     Hydraulic clutch system bleeding

    WARNING: Refer to Brake Fluid Irritant Warning . CAUTION: Brake fluid must not come in contact with mineral oils and greases. The smallest amount of such could lead to malfunction or breakdown of the

     Clutch pressure and driven plate replacement (1.6L AND 1.8L)

    Special Tools DT-6263 Remover/Installer Kit DT-6263-32 Clutch Center Guide EN-652 Flywheel Holder For equivalent regional tools, refer to Special Tools. Removal Procedure NOTE: To prevent dama

     Clutch actuator cylinder replacement (D16)

    Removal Procedure Remove the transmission. Refer to Transmission Replacement Fig. 64: Actuator Cylinder Pipe Connector Elbow And Clip Remove the clutch actuator cylinder pipe connector elbow cl

    SEE MORE:

     Headlining trim panel replacement (with sunroof, trax)

    Removal Procedure WARNING: Do not attempt to repair or alter the head impact energy-absorbing material glued to the headliner or to the garnish trims. If the material is damaged, replace the headliner and/or the garnish trim. Failure to do so could result in personal injury. CAUTION: If a vehicle i

     Brake drum refinishing

    Special Tools CH-41013 Rotor Resurfacing Kit CH-42450-A Wheel Hub Resurfacing Kit For equivalent regional tools, refer to Special Tools. WARNING: Refer to Brake Dust Warning . The brake drums do not require refinishing as part of routine brake system service. Do not refinish brake drums in

    © 2019-2025 Copyright www.chevtrax.com