Chevrolet Trax: Brake rotor assembled lateral runout correction - on vehicle lathe
Special Tools
CH-45101-100 Conical Brake Rotor Washers
For equivalent regional tools, refer to Special Tools.
WARNING: Refer to Brake Dust Warning .
Fig. 80: One Lug Nut & Conical Brake Rotor Washers
NOTE:
- Remove the CH-45101-100 conical brake rotor washers and the lug nuts
that were installed during the
assembled LRO measurement procedure.
- Inspect the mating surface of the hub/axle flange and the brake rotor to
ensure that there are no foreign
particles or debris remaining.
- Index the brake rotor in a different orientation to the hub/axle flange.
- Hold the rotor firmly in place against the hub/axle flange and install
one of the CH-45101-100 conical
brake rotor washers (1) and one lug nut (2) onto the upper-most wheel stud.
- Continue to hold the rotor secure and tighten the lug nut firmly by hand.
Fig. 81: Wheel Studs
- Install the remaining CH-45101-100 conical brake rotor washers and lug
nuts onto the wheel studs (1)
and tighten the nuts firmly by hand in the tightening sequence.
- Tighten the lug nuts in sequence, in order to properly secure the rotor.
Refer to Tire and Wheel Removal
and Installation .
- Measure the assembled LRO of the brake rotor. Refer to Brake Rotor
Assembled Lateral Runout
Measurement.
- Compare the amount of change between this measurement and the original
measurement.
- If this measurement is within specifications, proceed to step 14.
- If this measurement still exceeds specifications, repeat steps 1-9 until
the best assembled LRO
measurement is obtained.
- Matchmark the final location of the rotor to the wheel studs if the
orientation is different than it was
originally.
- If the brake rotor assembled LRO measurement still exceeds the maximum
allowable specification, refer
to Brake Rotor Assembled Lateral Runout Correction.
- If the brake rotor assembled LRO is within specification, install the
brake caliper and depress the brake
pedal several times to secure the rotor in place before removing the
CH-45101-100 conical brake rotor
washers and the lug nuts.
Brake rotor assembled lateral runout correction - on vehicle lathe
Special Tools
CH-45101-100 Conical Brake Rotor Washers
For equivalent regional tools, refer to Special Tools.
WARNING: Refer to Brake Dust Warning .
NOTE:
- Ensure that the brake caliper and brake caliper bracket that are already
being supported, are clear from
contacting any rotating components, such as the brake rotor.
- Remove the CH-45101-100 conical brake rotor washers and the lug nuts
that were installed during the
assembled LRO measurement procedure and/or the indexing correction procedure.
- Inspect the mounting surface of the hub/axle flange and the brake rotor
to ensure that there are no foreign
particles or debris remaining.
- Set up the lathe, following the manufacturer instructions.
- Refinish the brake rotor, following the brake lathe manufacturers
instructions.
- After each successive cut, inspect the brake rotor thickness. Refer to
Brake Rotor Thickness
Measurement.
- If at any time the brake rotor exceeds the minimum allowable thickness
after refinish specification, the
brake rotor must be replaced. After replacing the brake rotor, proceed to
step 10.
- After refinishing the brake rotor, use the following procedure in order
to obtain the desired nondirectional
finish:
- Follow the brake lathe manufacturer recommended speed setting for
applying a non-directional
finish.
- Using moderate pressure, apply the non-directional finish:
- If the lathe is equipped with a non-directional finishing tool, apply
the finish with 120-grit
aluminum oxide sandpaper.
- If the lathe is not equipped with a non-directional finishing tool,
apply the finish with a
sanding block and 150-grit aluminum oxide sandpaper.
- After applying a non-directional finish, clean each friction surface of
the brake rotor with denatured alcohol, or an equivalent
approved brake cleaner.
- Remove the lathe from the vehicle.
- Measure the assembled LRO of the brake rotor. Refer to Brake Rotor
Assembled Lateral Runout
Measurement.
- If the brake rotor assembled LRO measurement still exceeds the maximum
allowable specification, refer
to Brake Rotor Assembled Lateral Runout Correction.
- If the brake rotor assembled LRO is within specification, install the
brake caliper and depress the brake
pedal several times to secure the brake rotor in place before removing the
CH-45101-100 conical brake
rotor washers and the lug nuts.
BRAKE ROTOR REFINISHING
Special Tools
- CH-41013 Rotor Resurfacing Kit
- CH-42450-A Wheel Hub Resurfacing Kit
For equivalent regional tools, refer to Special Tools.
WARNING: Refer to Brake Dust Warning .
NOTE:
The disc brake rotors do not require refinishing as part of routine brake
system service. New disc brake rotors do not require refinishing.
Do not refinish disc brake rotors in an attempt to correct the following
conditions:
- Brake system noise - squeal, growl, groan
- Uneven and/or premature disc brake pad wear
- Superficial or cosmetic corrosion/rust of the disc brake rotor
friction
surface
- Scoring of the disc brake rotor friction surface less than the
maximum allowable specification
Before refinishing a brake rotor, the rotor MUST first be checked for
adequate thickness to allow the rotor to be refinished and remain above
the minimum allowable thickness after refinish specification. Refer to
Brake Rotor Thickness Measurement.
Disc brake rotors should only be refinished if they have adequate
thickness to be refinished and if one or more of the following conditions
exist:
- Thickness variation in excess of the maximum allowable
specification
- Excessive corrosion/rust and/or pitting
- Cracks and/or heat spots
- Excessive blueing discoloration
- Scoring of the disc brake rotor surface in excess of the maximum
allowable specification
Disc brake rotors may need to be refinished as part of the process for
correcting brake rotor assembled lateral runout (LRO) that exceeds the
maximum allowable specification.
NOTE: If the vehicle is equipped with cross-drilled rotors, use a
lathe with positive rake
tooling. This setup requires less cutting pressure, which will result in less
vibration, and a better surface finish. Also, use a vibration dampener when
cutting. Otherwise, refinish according to the following instructions.
NOTE: Whenever the brake rotor has been separated from the
hub/axle flange,
clean any rust or contaminants from the hub/axle flange and the brake
rotor mating surfaces. Failure to do this may result in increased
assembled lateral runout (LRO) of the brake rotor, which could lead to
brake pulsation.
- Using the CH-42450-A Wheel Hub Resurfacing Kit , thoroughly clean any
rust or corrosion from the
mating surface of the hub/axle flange.
- Using the CH-41013 Rotor Resurfacing Kit , thoroughly clean any rust or
corrosion from the mating
surface and mounting surface of the brake rotor.
- Inspect the mating surfaces of the hub/axle flange and the rotor to
ensure that there are no foreign
particles or debris remaining.
- Mount the brake rotor to the brake lathe according to the lathe
manufacturer's instructions, ensuring that
all mounting attachments and adapters are clean and free of debris.
- Ensure that any vibration dampening attachments are securely in place.
- With the brake lathe running, slowly bring in the cutting tools until
they just contact the brake rotor
friction surfaces.
- Observe the witness mark on the brake rotor. If the witness mark extends
approximately three-quarters or
more of the way around the brake rotor friction surface on each side, the
brake rotor is properly mounted
to the lathe.
- If the witness mark does not extend three-quarters or more of the way
around the brake rotor, re-mount
the rotor to the lathe.
- Following the brake lathe manufacturer's instructions, refinish the
brake rotor.
- After each successive cut, inspect the brake rotor thickness.
Refer to Brake Rotor Thickness
Measurement.
- If at any time the brake rotor exceeds the minimum allowable thickness
after refinish specification, the brake rotor must be
replaced.
- After refinishing the brake rotor, use the
following procedure in order to obtain the desired nondirectional
finish:
- Follow the brake lathe manufacturer's recommended speed setting for
applying a non-directional
finish.
- Using moderate pressure, apply the non-directional finish:
- If the lathe is equipped with a non-directional finishing tool, apply
the finish with 120-grit
aluminum oxide sandpaper.
- If the lathe is not equipped with a non-directional finishing tool,
apply the finish with a
sanding block and 150-grit aluminum oxide sandpaper.
NOTE: Thoroughly cleaning the brake rotor will prevent the possible
transfer
of finite metal dust left as a by-product of machining to the brake pad
material during the burnishing process, thereby reducing the
possibility for brake squeal or other brake noises to occur.
- After applying a non-directional finish, clean each friction surface of
the brake rotor with a solution
of mild dish washing detergent and water, or a GM approved brake cleaner and
a clean shop towel
to remove metal particles remaining from machining. Repeat the cleaning
process if necessary to
remove all metal particles.
- Remove the brake rotor from the brake lathe.
- Measure the assembled LRO of the brake rotor to ensure optimum
performance of the disc brakes. Refer
to Brake Rotor Assembled Lateral Runout Measurement.
- If the brake rotor assembled LRO measurement exceeds the specification,
bring the LRO to within
specifications. Refer to Brake Rotor Assembled Lateral Runout Correction.
READ NEXT:
DISC BRAKE SYSTEM DESCRIPTION AND OPERATION
System Component Description
The disc brake system consists of the following components
Disc Brake Pads
Applies mechanical output force from the hydraulic b
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The diagnostic information contained in this Diagnostic Aids section will
help you determine the correct course
of action to take for the following 4 main conditions. Refer to the appropriate
condition from this list:
Vibration Diagnostic Aids - Vibration Intermittent or Not Duplicated
Vibratio