Chevrolet Trax: Roof rear header panel replacement
Removal Procedure
WARNING: Refer to Approved Equipment for Collision Repair Warning .
- Disable the SIR system. Refer to SIR Disabling and Enabling .
- Disconnect the negative battery cable. Refer to Battery Negative Cable
Disconnection and
Connection .
- Remove all related panels and components.
- Repair as much of the damage as possible to factory specifications.
Refer to Dimensions - Body (Opel,
Encore), Dimensions - Body (Trax).
- Remove the sealers and anti-corrosion materials from the repair area.
Refer to Anti-Corrosion
Treatment and Repair (Base) .
- Locate and mark all factory welds.
.gif)
Fig. 62: Drilling Out Plug Welds
- Drill all factory welds (1). Note the number and location of welds for
installation of the service assembly
.gif)
Fig. 63: Rear Header Panel
- Remove the damaged rear header panel (1).
Installation Procedure
.gif)
Fig. 64: Drilling Plug Weld Holes In Service Panel
- Drill 8 mm (5/16 in) holes for plug welding along the edges of the
service panel (1) as noted from the
original panel.
- Clean and prepare the attaching surfaces for welding.
.jpg)
Fig. 65: Rear Header Panel
- Position the roof rear header (1) panel on the vehicle.
- Verify the fit of the panel.
- Clamp the roof rear header panel into position.
.gif)
Fig. 66: Plug Welding Rear Header Panel
- Plug weld accordingly (1).
- Apply the sealers and anti-corrosion materials to the repair area, as
necessary. Refer to Anti-Corrosion
Treatment and Repair (Base) .
- Paint the repaired area. Refer to Basecoat/Clearcoat Paint Systems .
- Install all related panels and components.
- Connect the negative battery cable. Refer to Battery Negative Cable
Disconnection and Connection .
- Enable the SIR system. Refer to SIR Disabling and Enabling .
READ NEXT:
Removal Procedure
WARNING: Refer to Approved Equipment for Collision Repair Warning .
NOTE: The rocker inner panel is made of Ultra High Strength
Dual Phase Steel
and should be replaced only at facto
Removal Procedure
WARNING: Refer to Approved Equipment for Collision Repair Warning .
WARNING: Refer to Collision Sectioning Warning .
WARNING: Refer to Glass and Sheet Metal Handling Warning .
Disa
Removal Procedure
WARNING: Refer to Approved Equipment for Collision Repair Warning
WARNING: Refer to Glass and Sheet Metal Handling Warning .
NOTE: The body side frame rocker reinforcement is made of
SEE MORE:
HEATED SEATS DESCRIPTION AND OPERATION
Heated Seat Components
The driver and passenger heated seats consist of the following components:
Left heated seat switch
Right heated seat switch
HVAC control module
Seat memory control module or seat heating control module
Driver seat cushion heating el
CAUTION: Use a tire changing machine in order to dismount tires. Do not
use hand
tools or tire irons alone in order to remove the tire from the wheel. Damage
to the tire beads or the wheel rim could result.
CAUTION: Do not scratch or damage the clear coating on aluminum wheels
with the
tire changi