Chevrolet Trax: Roof outer panel replacement
Removal Procedure
WARNING: Refer to Approved Equipment for Collision Repair Warning
- Disable the SIR system. Refer to SIR Disabling and Enabling .
- Disconnect the negative battery cable. Refer to Battery Negative Cable
Disconnection and
Connection .
- Remove all related panels and components.
- Visually inspect the damage. Repair as much of the damage as possible.
- Remove the sealers and anti-corrosion materials from the repair area, as
necessary. Refer to Anti-
Corrosion Treatment and Repair (Base) .
- Locate and mark all factory welds.
Fig. 51: Cutting Welds
- Drill all factory welds (1). Note the number and location of welds for
installation of the service assembly.
- Cut the adhesive with an appropriate tool.
Fig. 52: Roof Panel
- Remove the damaged roof panel (1).
Installation Procedure
Fig. 53: Drilling Holes For Plug Welding
- Drill 8 mm (5/16 in) holes for plug welding along the edges of the
service panel as noted from the
original panel (1).
- Clean and prepare the attaching surfaces for welding.
Fig. 54: Applying Adhesive
- Apply one-part windshield urethane adhesive as noted from the original
panel (1).
Fig. 55: Roof Panel
- Position the roof panel (1) on the vehicle.
- Verify the fit of the panel.
- Clamp the panel into position.
Fig. 56: Plug Welding Roof Panel
- Plug weld accordingly (1).
- Apply the sealers and anti-corrosion materials to the repair area, as
necessary. Refer to Anti-Corrosion
Treatment and Repair (Base) .
- Paint the repaired area. Refer to Basecoat/Clearcoat Paint Systems .
- Install all related panels and components.
- Connect the negative battery cable. Refer to Battery Negative Cable
Disconnection and Connection .
- Enable the SIR system. Refer to SIR Disabling and Enabling .
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Removal Procedure
WARNING: Refer to Approved Equipment for Collision Repair Warning .
NOTE: The roof front header panel is made of Ultra High Strength
Steel and
should be replaced only at factory joi
Removal Procedure
WARNING: Refer to Approved Equipment for Collision Repair Warning .
Disable the SIR system. Refer to SIR Disabling and Enabling .
Disconnect the negative battery cable. Refer to B
Removal Procedure
WARNING: Refer to Approved Equipment for Collision Repair Warning .
NOTE: The rocker inner panel is made of Ultra High Strength
Dual Phase Steel
and should be replaced only at facto
SEE MORE:
DIAGNOSTIC CODE INDEX
DTC B1405: CONTROL MODULE VOLTAGE REFERENCE OUTPUT 2
Diagnostic Instructions
Perform the Diagnostic System Check - Vehicle prior to using this
diagnostic procedure.
Review Strategy Based Diagnosis for an overview of the diagnostic
approach.
Diagnostic Procedure Instru
Diagnostic Instructions
Perform the Diagnostic System Check - Vehicle prior to using this
diagnostic procedure.
Review Strategy Based Diagnosis for an overview of the diagnostic
approach.
Diagnostic Procedure Instructions provides an overview of each
diagnostic category.
Diagnostic Fault