Chevrolet Trax: Repair instructions - on vehicle
DRIVE BELT REPLACEMENT
Special Tools
- EN-48488 Holding Wrench
- EN-955 Locking Pin
For equivalent regional tools, refer to Special Tools.
Removal Procedure
- Remove the right front wheelhouse liner. Refer to Front Wheelhouse Liner
Replacement (Trax) ,
Front Wheelhouse Liner Replacement (Encore) .
- Install the engine support fixture. Refer to Engine Support Fixture.
- Remove the engine mount. Refer to Engine Mount Replacement - Right Side
Fig. 16: Holding Wrench And Drive Belt Tensioner
Courtesy of GENERAL MOTORS COMPANY
- Install EN-48488 holding wrench (2) to the drive belt tensioner (1).
Fig. 17: Locking Pin
- Move the drive belt tensioner clockwise until the drive belt tensioner
can be fixed with EN-955 locking
pin (1).
- Remove the EN-48488 holding wrench.
Fig. 18: Drive Belt Routing
- Remove the drive belt (1).
Installation Procedure
Fig. 19: Drive Belt Routing
- Install the drive belt (1).
Fig. 20: Holding Wrench And Drive Belt Tensioner
- Install the EN-48488 holding wrench (2) to the drive belt tensioner (1).
Fig. 21: Locking Pin
- Move the drive belt tensioner clockwise until EN-955 locking pin (1) can
be removed.
- Allow the tensioner to slide back slowly.
- Remove the EN-48488 holding wrench.
- Install the right front wheelhouse liner. Refer to Front Wheelhouse
Liner Replacement (Trax) , Front
Wheelhouse Liner Replacement (Encore)
- Install the engine mount. Refer to Engine Mount Replacement - Right
Side.
- Remove the engine support fixture. Refer to Engine Support Fixture.
DRIVE BELT TENSIONER REPLACEMENT
Special Tools
- EN-955 Locking Pin
- EN-48488 Holding Wrench
For equivalent regional tools, refer to Special Tools.
Removal Procedure
- Remove the drive belt. Refer to Drive Belt Replacement.
Fig. 22: Holding Wrench And Drive Belt Tensioner
- Install the EN-48488 holding wrench (2) to the drive belt tensioner (1).
Fig. 23: Locking Pin
- Move the drive belt tensioner clockwise until the drive belt tensioner
can be fixed with EN-955 locking
pin (1).
- Remove the EN-48488 holding wrench.
- Remove the drive belt.
- Repeat steps 4 and 5 in order to remove the EN-955 locking pin from the
drive belt tensioner.
Fig. 24: Drive Belt Tensioner And Bolts
- Remove the lower drive belt tensioner bolt (1).
- Remove the upper drive belt tensioner bolt (2).
- Remove the drive belt tensioner (3).
Installation Procedure
Fig. 25: Drive Belt Tensioner And Bolts
- Install the drive belt tensioner (3).
- Install the lower drive belt tensioner bolt (1).
- Install the upper drive belt tensioner bolt (2).
CAUTION: Refer to Fastener Caution .
- Tighten the lower drive belt tensioner bolt (1) to 22 N.m (16 lb ft).
- Tighten the upper drive belt tensioner bolt (2) to 55 N.m (41 lb ft).
Fig. 26: Holding Wrench And Drive Belt Tensioner
NOTE: Engine mount bracket is removed
- Install the EN-48488 holding wrench (2) to drive belt tensioner (1).
Fig. 27: Locking Pin
- Move the drive belt tensioner clockwise until the drive belt tensioner
can be fixed with EN-955 locking
pin (1).
- Install the drive belt.
- Move the drive belt tensioner clockwise until EN-955 locking pin can be
removed.
- Allow the tensioner to slide back slowly.
- Remove the EN-48488 holding wrench.
- Install the drive belt. Refer to Drive Belt Replacement.
ENGINE MOUNT REPLACEMENT - RIGHT SIDE
Fig. 28: Engine Mount - Right Side
Engine Mount Replacement - Right Side
ENGINE MOUNT BRACKET REPLACEMENT - RIGHT SIDE
Fig. 29: Engine Mount Bracket - Right Side
Engine Mount Bracket Replacement - Right Side
ENGINE COVER REPLACEMENT
Fig. 30: Engine Cover And Oil Cap
Courtesy of GENERAL MOTORS COMPANY
Engine Cover Replacement
READ NEXT:
Disconnect the battery negative cable. Refer to Battery Negative Cable
Disconnection and
Connection .
Remove the engine cover. Refer to Engine Cover Replacement.
Raise and support the vehicle.
Clean the sealing surfaces.
Fig. 38: Intake Manifold
Install the intake manifold (1) along with a NEW intake manifold gasket.
Fig. 39: Intake Manifold Bolts
CAUTION: Refer to Fastener Cautio
SEE MORE:
Fig. 38: Air Conditioning (A/C) Refrigerant Pressure Sensor
Air Conditioning (A/C) Refrigerant Pressure Sensor Replacement (LUJ, LUV)
AIR CONDITIONING (A/C) REFRIGERANT PRESSURE SENSOR REPLACEMENT (2H0)
Fig. 39: Air Conditioning (A/C) Refrigerant Pressure Sensor (LDE/LUW/LWE)
Air Conditionin
Fig. 49: Heater And Air Conditioning Evaporator And Blower Upper Case
Heater and Air Conditioning Evaporator and Blower Upper Case Replacement
HEATER AND AIR CONDITIONING EVAPORATOR AND BLOWER LOWER CASE REPLACEMENT
Fig. 50: Heater And Air Conditioning Evaporator And Blower Lower Case
Heater a