Chevrolet Trax: Intake manifold replacement - Installation Procedure
- Clean the sealing surfaces.
Fig. 38: Intake Manifold
- Install the intake manifold (1) along with a NEW intake manifold gasket.
Fig. 39: Intake Manifold Bolts
CAUTION: Refer to Fastener Caution .
- Install the 6 intake manifold bolts (1) and tighten to 20 (15 lb ft).
Fig. 40: Fuel Feed Pipe And Fuel Injector Rail
- Connect the fuel ventilation pipe (2) to the evaporative emission
canister purge solenoid valve.
- Clip in the fuel ventilation pipe to the retainer clip (1).
- Connect the fuel feed pipe (4) to the injector rail.
- Clip in the fuel feed pipe to the retainer clip (1).
- Connect the brake booster vacuum pipe (3) to the intake manifold.
Fig. 41: Turbocharger Wastegate Regulator Solenoid Valve Wiring Harness Plug,
Intake Manifold And Fuel Injection Rail Retainer Clips
- Connect the turbocharger wastegate regulator solenoid valve wiring
harness plug (3).
- Clip in the engine control module wiring harness to 2 intake manifold
retainer clips (2) and from 2 fuel
injection rail retainer clips (1).
Fig. 42: PCV Hose And Wiring Harness Plugs
- Clip in the engine control module wiring harness to the camshaft cover.
- Connect the 4 fuel injector wiring harness plugs (4).
- Connect the manifold absolute pressure sensor wiring harness plug (1) .
- Connect the evaporative emission canister purge solenoid valve wiring
harness plug (2).
- Connect the PCV hose (3).
Fig. 43: Throttle Body Wiring Harness Plug
- Connect the throttle body wiring harness plug (1).
- Install the charge air cooler outlet air hose to the throttle body.
Refer to Charge Air Cooler Outlet Air
Hose Replacement .
Fig. 44: Heater Outlet Hose And ECM Wiring Harness Retainer Clips
- Clip in the heater outlet hose to retainer clip (1).
- Clip in the engine control module wiring harness to 2 retainer clips
(2).
- Lower the vehicle.
- Install the engine cover. Refer to Engine Cover Replacement.
- Connect the battery negative cable. Refer to Battery Negative Cable
Disconnection and Connection .
CAMSHAFT TIMING CHAIN REPLACEMENT
Special Tools
EN-955 Locking Pin
For equivalent regional tools. Refer to Special Tools.
Removal Procedure
- Remove the engine front cover. Refer to Engine Front Cover with Oil Pump
Replacement.
Fig. 45: Timing Chain And Timing Chain Tensioner
NOTE: If EN-955 fixing pin can not be inserted, compress the timing
chain
tensioner further with the aid of a flat bladed tool to allow complete
insertion of the pin.
- Push the timing chain (2) in direction to the timing chain tensioner (1)
and install the EN-955 pin (3).
Fig. 46: Upper Timing Chain Guide And Bolts
- Remove the two upper timing chain guide bolts (1).
- Remove the upper timing chain guide (2).
Fig. 47: Timing Chain Guide Right Side
- Remove the two timing chain guide right side bolts (2).
- Remove the timing chain guide right side (1).
Fig. 48: Timing Chain Tensioner Shoe And Bolt
- Remove the timing chain tensioner shoe bolt (2).
- Remove the timing chain tensioner shoe (1).
Fig. 49: Timing Chain And Crankshaft Sprocket
- Remove the timing chain (1) and crankshaft sprocket (2) together as a
unit.
Fig. 50: Engine Front Cover Gasket
- Remove the engine front cover gasket (1).
Installation Procedure
- Clean the engine front cover sealing surfaces on engine block and
cylinder head.
Fig. 51: Sealing Compound Application Areas
- Apply a 2 mm (0.0787 in) bead of RTV sealant the areas shown above (1,
2).
Fig. 52: Engine Front Cover Gasket
- Install the engine front cover gasket (1).
Fig. 53: Upper Timing Chain Guide And Bolts
- Install the two upper timing chain guide bolts (1) and tighten to 8 N-m
(71 lb in).
- Install the upper timing chain guide (2).
Fig. 54: Timing Chain And Crankshaft Sprocket
- Install the timing chain (1) and crankshaft sprocket (2) together as a
unit.
Fig. 55: Timing Chain Tensioner Shoe And Bolt
- Install the timing chain tensioner shoe (1).
CAUTION: Refer to Fastener Caution .
- Install the timing chain tensioner shoe bolt (2) and tighten to 20 N.m
(15 lb ft).
Fig. 56: Timing Chain Guide Right Side
- Install the timing chain guide right side (1).
- Install the timing chain guide right side bolts (2) and tighten to 8 N.m
(71 lb in).
Fig. 57: Timing Chain And Timing Chain Tensioner
- Push the timing chain (2) in direction of the timing chain tensioner (1)
and remove EN-955 pin (3).
- Install the engine front cover. Refer to Engine Front Cover with Oil
Pump Replacement.
TIMING CHAIN TENSIONER REPLACEMENT
Fig. 58: Timing Chain Tensioner
Timing Chain Tensioner Replacement
HYDRAULIC VALVE LASH ADJUSTER ARM REPLACEMENT
Fig. 59: Hydraulic Valve Lash Adjuster Arms
Hydraulic Valve Lash Adjuster Arm Replacement
HYDRAULIC VALVE LASH ADJUSTER REPLACEMENT
Fig. 60: Hydraulic Valve Lash Adjuster
Hydraulic Valve Lash Adjuster Replacement
READ NEXT:
Special Tools
EN-955-A Locking Pin
For equivalent regional tools, refer to Special Tools.
Removal Procedure
Remove the air cleaner assembly. Refer to Air Cleaner Assembly
Replacement .
Remove the
Special Tools
EN-470-B Angular Torque Wrench
EN-955 Fixing Pin
EN-953-A Fixing Tool
For equivalent regional tools, refer to Special Tools.
Removal Procedure
Disconnect battery negative cable. R
SEE MORE:
An automobile engine is a combination of many of the following surfaces:
Machined
Honed
Polished
Lapped
The tolerances of these surfaces are measured in the ten-thousandths of an
inch. When you service any internal
engine part, cleanliness and care are important. Apply a liberal coating of
e
Every new GM vehicle has
high-quality tires made by a
leading tire manufacturer. See
the warranty manual for
information regarding the tire
warranty and where to get
service. For additional
information refer to the tire
manufacturer.
Warning
Poorly maintained and
improperly used tires are
danger