Chevrolet Trax: DTC P0461-P0464 (FWD): Fuel level sensor
Diagnostic Instructions
- Perform the Diagnostic System Check - Vehicle prior to using this
diagnostic procedure.
- Review Strategy Based Diagnosis for an overview of the diagnostic
approach.
- Diagnostic Procedure Instructions provides an overview of each
diagnostic category.
DTC Descriptors
DTC P0461
Fuel Level Sensor Performance
DTC P0462
Fuel Level Sensor Circuit Low Voltage
DTC P0463
Fuel Level Sensor Circuit High Voltage
DTC P0464
Fuel Level Sensor Circuit Intermittent
Diagnostic Fault Information
Circuit/System Description
The fuel level sensor changes resistance based on fuel level. The engine
control module (ECM) monitors the
signal circuit of the fuel level sensor in order to determine the fuel level.
When the fuel tank is full, the
resistances of the fuel level sensor is low and the ECM senses a low signal
voltage on the signal circuit of the
fuel level sensor. When the fuel tank is empty, the resistance of the fuel level
sensor is high and the ECM senses
a high signal voltage. The ECM uses the signal circuit of the fuel level sensor
in order to calculate the
percentage of remaining fuel in the tank. The ECM sends the fuel level
percentage via serial data to the body
control module (BCM). The BCM then sends the fuel level percentage via serial
data to the instrument cluster
in order to control the fuel gauge.
Conditions for Running the DTC
- The engine is running
- The system voltage is between 11-16 V
Conditions for Setting the DTC
P0461 00
The ECM detects a change in fuel level of less than a specified amount (typically
3-10 L or 0.8-2.6 gal) over a
specified driving distance (typically 240-320 km or 150-200 miles).
P0462
- The signal voltage is less than 0.25 V.
- The above conditions must be met for 5 seconds.
P0463
- The signal voltage is greater than 4.7 V.
- The above conditions must be met for 5 seconds.
P0464
- The fuel level change is greater than 10%.
- The above conditions must be met for 30 seconds.
- DTC P0464 runs and fails 2 out of 3 test cycles.
Action Taken When the DTC Sets
- P0461, P0462, P0463, and P0464 are Type B DTCs
- The fuel gauge defaults to empty
- The low fuel indicator illuminates
Conditions for Clearing the DTC
- P0461, P0462, P0463, and P0464 are Type B DTCs
- The DTC becomes history when the conditions for setting the DTC are no
longer present.
- The history DTC clears after 40 malfunction-free warm-up cycles.
Reference Information
Schematic Reference
Instrument Cluster Schematics (Encore), Instrument Cluster Schematics (Trax)
Connector End View Reference
WIRING SYSTEMS AND POWER MANAGEMENT - COMPONENT CONNECTOR END VIEWS -
INDEX - ENCORE WIRING SYSTEMS AND POWER MANAGEMENT - COMPONENT
CONNECTOR END VIEWS - INDEX - TRAX
Description and Operation
Instrument Cluster Description and Operation
Electrical Information Reference
- Circuit Testing
- Connector Repairs
- Testing for Intermittent Conditions and Poor Connections
- Wiring Repairs
DTC Type Reference
Powertrain Diagnostic Trouble Code (DTC) Type Definitions (LUV) ,
Powertrain Diagnostic Trouble
Code (DTC) Type Definitions (2H0)
Scan Tool Reference
Control Module References for scan tool information
Circuit/System Verification
- Ignition ON.
- Verify the scan tool Fuel Remaining in Tank parameter is between 5-95%
and varies with fuel level.
- If not between 5-95% or does not vary with fuel level
Refer to Circuit/System Testing.
- If between 5-95% and varies with fuel level
- Verify that all fuel level gauge segments illuminate when performing the
scan tool Driver Information
Center Segments control function.
- If any fuel level gauge segments do not illuminate
Replace the P16 Instrument Cluster
- If all fuel level gauge segments illuminate
- All OK.
Circuit/System Testing
- Ignition OFF and all vehicle systems OFF, disconnect the harness
connector at the A7 Fuel Pump and
Level Sensor Assembly. It may take up to 2 minutes for all vehicle systems
to power down.
- Test for less than 10 ohms between the low reference circuit terminal 3
and ground.
If 10 ohms or greater
- Ignition OFF, disconnect the harness connector at the K20 Engine Control
Module.
- Test for less than 2 ohms in the low reference circuit end to end.
- If 2 ohms or greater, repair the open/high resistance in the circuit.
- If less than 2 ohms, replace the K20 Engine Control Module.
If less than 10 ohms
- Ignition ON.
- Test for less than 1 V between the low reference circuit and ground.
If 1 V or greater
Repair the short to voltage on the circuit.
If less than 1 V
- Verify the scan tool Remaining Fuel In Tank parameter is greater than
95%.
If 95% or less
- Ignition OFF, disconnect the harness connector at the K20 Engine Control
Module, ignition ON.
- Test for less than 1 V between the signal circuit and ground.
- If 1 V or greater, repair the short to voltage on the circuit.
- If less than 1 V, replace the K20 Engine Control Module.
- If greater than 95%
- Ignition OFF, disconnect the harness connector at the K20 Engine Control
Module, ignition ON.
- Test for infinite resistance between the signal circuit terminal 4 and
ground.
- If less than infinite resistance
Repair the short to ground on the circuit.
- Ignition OFF
- Test for less than 2 ohms in the signal circuit end to end.
If 2 ohms or greater
Repair the open/high resistance in the circuit.
If less than 2 ohms
- Test or replace the B46 Fuel Level Sensor.
Component Testing
- Ignition OFF, remove the A7 Fuel Pump and Level Sensor Assembly.
- Sweep the Fuel Level Sensor through its full range of motion while
measuring resistance between the
signal terminal 4 and the low reference terminal 3.
- Test for a minimum resistance value of 37-43 ohms and a maximum value of
245-255 ohms without any
spikes or dropouts.
- If minimum resistance is not 37-43 ohms, maximum resistance is not
245-255 ohms, or if
there are any spikes or dropouts
Replace the B46 Fuel Level Sensor.
- If minimum resistance is 37-43 ohms, maximum resistance is 245-255
ohms, and if there are
no spikes or dropouts
- All OK.
Repair Instructions
Perform the Diagnostic Repair Verification after completing the repair.
- Displays and Gauges Component Replacement Reference
- Control Module References for the Engine Control Module replacement,
programming and setup
READ NEXT:
Diagnostic Instructions
Perform the Diagnostic System Check - Vehicle prior to using this
diagnostic procedure.
Review Strategy Based Diagnosis for an overview of the diagnostic
approach.
Diag
Diagnostic Instructions
Perform the Diagnostic System Check - Vehicle prior to using this
diagnostic procedure.
Review Strategy Based Diagnosis for an overview of the diagnostic
approach.
Diag
Diagnostic Instructions
Perform the Diagnostic System Check - Vehicle prior to using this
diagnostic procedure.
Review Strategy Based Diagnosis for an overview of the diagnostic
approach.
Diag
SEE MORE:
NOTE: The following steps must be completed before using the
symptom tables.
Perform the Diagnostic System Check - Vehicle before using the symptom
tables in order to verify that
all of the following are true:
There are no DTCs set
The control modules can communicate via the serial data li
Diagnostic Instructions
Perform the Diagnostic System Check - Vehicle prior to using this
diagnostic procedure.
Review Strategy Based Diagnosis for an overview of the diagnostic
approach.
Diagnostic Procedure Instructions provides an overview of each
diagnostic category
Diagnostic Fault I