Chevrolet Trax: Exhaust front pipe replacement (LUV)
Removal Procedure
WARNING: Refer to Exhaust Service Warning .
WARNING: Refer to Protective Goggles and Glove Warning .
- Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle
.
- Disconnect the heated oxygen sensor - position 2 from the exhaust front
pipe.
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Fig. 1: Catalytic Converter And Exhaust Front Pipe
- Remove the 2 fasteners (4) securing the warm up 3 way catalytic
converter (3) to the exhaust front pipe (5).
- Discard the exhaust front pipe gasket (2).
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Fig. 2: Catalytic Converter
- Remove the 3 fasteners (2) securing the exhaust front pipe (3) to the
catalytic converter.
- Discard the exhaust front pipe gasket (1).
- Remove the exhaust front pipe (3).
- If you are replacing the exhaust front pipe, transfer the heated oxygen
sensor.
Installation Procedure
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Fig. 3: Catalytic Converter
- Install the exhaust front pipe (3) to the catalytic converter with a NEW
gasket (1) and hand tighten the
fasteners (2).
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Fig. 4: Catalytic Converter And Exhaust Front Pipe
CAUTION: Refer to Flex Decoupler Caution .
CAUTION: Refer to Fastener Caution .
- Install the exhaust front pipe (5) to the warm up 3 way
catalytic converter (3) with a NEW gasket (2) and
tighten the fasteners (4) to 17 (13 lb ft).
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Fig. 5: Catalytic Converter
- Tighten the exhaust front pipe fasteners (2) to 22 (16 lb ft).
- Connect the heated oxygen sensor - position 2 to the engine wiring
harness.
- Start the engine and check for exhaust leaks.
EXHAUST FRONT PIPE REPLACEMENT
Removal Procedure
WARNING: Refer to Exhaust Service Warning .
WARNING: Refer to Protective Goggles and Glove Warning .
- Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle
.
- Disconnect the heated oxygen sensor - position 2 harness connector.
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Fig. 6: Muffler And Exhaust Pipe
NOTE: Do not twist or damage the flex coupling.
- Remove the 2 fasteners (3) securing the exhaust muffler (4) to the
exhaust front pipe (1).
- Discard the exhaust front pipe gasket (2).
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Fig. 7: Front Pipe Gasket And Fasteners
- Remove the 3 fasteners (1) securing the exhaust front pipe (3) to the
catalytic converter.
- Discard the exhaust front pipe gasket (2).
- Remove the exhaust front pipe (3).
- If you are replacing the exhaust front pipe, transfer the heated oxygen
sensor.
Installation Procedure
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Fig. 8: Pipe Gasket And Fasteners
- Install the exhaust front pipe (3) to the catalytic converter with a NEW
gasket (2) and hand tighten the
fasteners (1).
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Fig. 9: Muffler And Exhaust Pipe
CAUTION: Refer to Fastener Caution .
NOTE: Do not twist or damage the flex coupler.
- Install the exhaust front pipe (1) to the exhaust muffler (4) with a NEW
gasket (2) and tighten the
fasteners (3) to 17 (13 lb ft).
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Fig. 10: Pipe Gasket And Fasteners
- Tighten the exhaust front pipe fasteners (1) to 22 (16 lb ft).
- Connect the heated oxygen sensor - position 2 to the engine wiring
harness.
- Start the engine and check for exhaust leaks.
CATALYTIC CONVERTER REPLACEMENT (2H0)
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Fig. 11: Locating Catalytic Converter Components (1.8L LUW)
Catalytic Converter Replacement (2H0)
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Removal Procedure
WARNING: Refer to Exhaust Service Warning .
WARNING: Refer to Protective Goggles and Glove Warning .
Remove the exhaust manifold heat shield. Refer to Exhaust Manifold Heat
Shiel
Fig. 22: Exhaust Muffler
Exhaust Muffler Replacement (LUV)
EXHAUST MUFFLER REPLACEMENT (2HO)
Fig. 23: Exhaust Muffler (2HO)
Exhaust Muffler Replacement (2HO)
CATALYTIC CONVERTER HEAT SHIEL
EXHAUST SYSTEM DESCRIPTION
NOTE: Use of non-OEM parts may cause driveability concerns.
The exhaust system carries exhaust gases, treated by the catalytic converter,
through a resonator, if applicable
SEE MORE:
Fig. 9: Rear Wheel Bearing And Hub (With Drum Brakes)
Rear Wheel Bearing and Hub Replacement (With Drum Brakes)
STRUT AND SHOCK ABSORBER INSPECTION
NOTE: The shock absorber assembly DOES NOT have to be removed from
the vehicle
to perform the following inspection procedure.
NOTE: A light film of
Fig. 4: Air Conditioning Compressor (2H0)
Air Conditioning Compressor Replacement (2H0)
COMPRESSOR LEAK TESTING (R-134A)
Special Tools
GE-39400-A Halogen Leak Detector
GE-41447 R-134A A/C Tracer Dye-Box of 24
GE-42220 Universal 12V Leak Detection Lamp
GE-43872 Fluorescent Dye Cleaner
GE-